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High Speed Softgel Machine Encapsulator

High Speed Softgel Encapsulator

Softgel Encapsulation Mfg. Line

USG-372 Soft Gel Capsule Machine - A complete turnkey solvent-free softgel encapsulation system. United Pharmatek delivers the most dynamic and latest innovative technology for soft gel manufacturing lines in the industry. We combined a new solvent-free technology with a new advanced cooling system and eliminated the noise and hassle of an outdoor cooling system. This machine includes an automatic linear geared injection segment system with a higher production capacity.

Our new, high-speed soft gel machine line has a perfect solvent-free system with a special, unique design that makes soft gel capsules without solvent cleaning. This makes the capsules dry faster, thus saving labor and material costs tremendously over time. The soft gel capsules do not need cleaning or washing by solvent for printing on the capsule and quality control. This is a perfect system that can eliminate or avoid EPA compliance regulations. In addition, it does not need much oil to be applied on either gelatin sheet ribbons. There is no need for lengthy tumbling dryers, which cost much more money and require larger space. The new larger die roll can produce more softgels than any other softgel encapsulation machine in the industry.

Our new softgel machine has a gas cooling system with built-in cooling unit, which has a more stable cooling effect with no deviation in cooling temperatures. With this cooling system, the softgel encapsulation machine does not need an additional outside chiller/cooler, and no need to connect water hoses between the main machine and outside chiller. Our high speed softgel encapsulation machines come with an Advanced Gelatin Ribbon Supplying System with a horizontal gelatin supply system without twisting gelatin ribbon. It does not require much lubricating oil on the gelatin ribbon. Also, the USG-372A Softgel Encapsulation Machine has a new conveyor system, which is an improved design from the old air blowing system. It prevents air contamination, reduces noise and meets the cGMP Regulations. We guarantee precision pumping and filling accuracy of 99.5%, unlike PharmaGel equipment guarantee at 99% filling accuracy, and other softgel machines offering only 98% or below.

Softgel Machine Tooling Dies

Complete Set of Die Roll Set included

Complete set includes, 2 die rolls with stainless steel inserts, aluminum wedge, distribution plate, Timing gear.

Softgel Machine Tooling Dies

Gelatin Service Tank

200L Gelatin Service Tank

Inner and outer mirror polished finish (Water Heated)

SUS 304, triple layer. Equipped with Air Pressure Meter, Temperature Meter, Light, Heat Preservation Valve and Observing Window .

Large Tumble Dryer Included

Adjustable Speed of Tumbler Dryer: 0~30 rpm adjustable

Each Basket Tumbling Dryer Size: Ø4100x880x1200mm
Softgel Tumble Dryer

USG-372A Soft Gel Capsule Machine

High Speed Softgel Production Line

# Model USG-372A
1 Production Capacity 50,190 Soft Gel/hour
(#20 Oblong)

101,010 Soft Gel/hour
(#7.5 Oval)
(speed is dependent on product formulation and softgel sizes)
2 Production Rate Max Machine Speed 5 rpm
Max Operational Speed 3.5 rpm (Normal 2 ~3 rpm)
3 Size of Die Roll 150mm (diameter) x 250mm (length)
4 Quantity of Plunger 20 Plungers
5 Size of Cooling Drum 500mm (diameter) x 250mm
6 Main Motor 3HP with Speed Controller
7 Power Source 220V, 60Hz, 3Phase AC
8 Weight 2,000kg
9 Dimensions 2,250 x 1,540 x 2,080mm